The Vital Sign of Transformer Health
Transformer oil, also known as insulating oil, is the lifeblood of power transformers, serving two critical functions: electrical insulation and heat dissipation. These oils are subjected to immense electrical and thermal stresses during operation, leading to gradual degradation and the potential accumulation of contaminants.
Transformer oil analysis is a crucial diagnostic tool that provides invaluable insights into the condition of both the oil and the transformer itself, acting as an early warning system for potential failures and enabling proactive maintenance strategies.

Think of transformer oil analysis as a comprehensive health check for your valuable transformer assets. By regularly testing the oil’s physical, chemical, and electrical properties, you can:
- Assess the current condition of the insulating oil: Determine if the oil is still fit for purpose or if it has degraded to a point where it compromises the transformer’s performance and safety.
- Detect developing faults within the transformer: The dissolved gases in the oil can indicate specific types of electrical or thermal stress occurring inside the transformer, often long before they manifest as major problems.
- Evaluate the condition of the solid insulation: By analyzing certain compounds in the oil, the degradation rate of the paper insulation within the transformer can be estimated, which is a key indicator of its remaining lifespan.
- Identify contaminants: Detect the presence of moisture, particulate matter, corrosive substances, and other contaminants that can negatively impact the oil’s insulating properties and accelerate transformer aging.
- Optimize maintenance schedules: By understanding the actual condition of the oil and the transformer, maintenance can be scheduled based on need rather than fixed intervals, leading to cost savings and increased efficiency.
- Prevent catastrophic failures: Early detection of issues through oil analysis allows for timely intervention, preventing costly breakdowns, minimizing downtime, and enhancing the safety of the electrical grid.
- Extend transformer lifespan: Proactive maintenance based on oil analysis can significantly extend the operational life of transformers, delaying the need for expensive replacements.
In essence, transformer oil analysis is an indispensable component of a comprehensive asset management program for electrical utilities and industrial facilities that rely on the reliable operation of power transformers. It provides the critical information needed to make informed decisions about maintenance, repair, and replacement, ultimately ensuring the longevity and safety of these vital assets

Key Parameters We Analyze:
- Dissolved Gas Analysis (DGA)(ASTMD 3612)
- Interfacial Tension (IFT)(ASTMD 971/IEC62961)
- Furan or furfural content Analysis BY HPLC METHOD (ASTM D5837/IEC 61198)
- Corrosive Sulphur (ASTM D1275/IEC62535)
- Break down voltage (IEC 60156, ASTMD 1816)
- Tand delta (IEC 60247, ASTMD 924)
- PCB by gas chromatography (ASTMD 4059)
- Oxidation Inhibitor & Metal Passivator By FTIR (IEC 60666)
- Carbon type composition in insulating oil by FTIR(ASTMD D2140)
- Oxidation stability of insulting oil (IEC 61125, ASTMD 2240)
- Moisture Content (ASTMD 1533, IEC60814)